How Can Kemper Help You?
Read Our Material Processing and Handling Case Studies
Material processing and handling is an intense profession requiring sophisticated machinery to get the job done correctly. Everything from crushing and screening equipment to mobile washing plants may be part of your operation, and you deserve a system that will maximize profit and output. Whether you are updating your systems, need repairs, or starting from scratch, Kemper Equipment can help.
We dedicate ourselves to repairing your equipment quickly, designing and building your systems to your specific needs, and always providing exceptional customer service. We know how necessary properly working machinery is for your operation. Our 35+ years of experience translates into expert industry knowledge, which means we will have an answer to your issue.
If we don't, we will work to find a solution that not only works for you but exceeds your expectations as well. Need proof? Check out our material handling case studies below, and then get in touch with our team to discuss your unique situation.
Discuss Your Material Processing and Handling NeedsNew and Improved Stacker in Just 4 Days
At Kemper, we prioritize quality and speed. That's why we were our customer's first call when a driver crashed a truck into their stacker on a Saturday night, bending 30' of the truss. Our team jumped into action quickly to get this customer's operation back up and running smoothly. Just another day of exemplary customer service by Kemper Equipment!
Discharge & Chute Wear
Rubber Ceramic Liners vs. Metal Liners
Wear and tear to your machinery is normal in mineral processing, but it can become excessive when using the wrong materials for your parts. In this case, we were presented with an issue caused by the production facility using unsuitable filters for this type of processing. We provided a solution that extended the life of the machinery far beyond the initial expectation!
Choosing the Right Portable Plant Makes the Difference for 8s and Spec Sand
In one of our favorite material handling case studies, we helped this operation upgrade from an inefficient, costly system to one that made more financial sense with better output. When they approached us, this customer struggled with years of poor performance and too much downtime. We turned that around and helped them get their needed production plant.
Conveyor Systems vs. Truck Hauling
Moving a product with a conveyor system is often more economical than using rolling stock and truck driving labor. Plus, they can have a lesser environmental impact in protected areas. Our custom conveyors can fit into your current systems, or we can help you design and build a structure around the conveyors you need.
Clean Product Doubles Production
Our customer wanted to sort/clean loads of process-run quarry rocks with a 992 loader. We worked with the customer to determine their needs. Afterward, we designed and built a system custom to this client and could meet all their needs and more. Production doubled after we helped.
Cost Effective Wash Plant
The portability of this wash plant provides a cost-effective solution for 250 TPH trap rock operations. Production and portability were the priority of this project, which meant we needed to develop something that could move quickly and easily and produce impressive results. This wash system also needed to function within the operation's existing space.
Chute Design/Build
This customer needed a custom hood and spoon chute that would function at a maintained speed but minimize material breakdown. As far as a case study on a material handling system, this one is as straightforward as they come! We were able to help with our custom design and build services.
Decrease Fines
In this material handling case study, the customer was dealing with a chute producing too much waste. They reached out to Kemper, and we designed and manufactured a chute system that decreased -30mm waste from 11% to 3%, reducing waste product by 8%!
Scales Improve Accuracy of 1800-2200 TPH Railcar Loadout
In this case study on material handling system inaccuracies, our customer was dealing with a scale that wouldn't calibrate correctly and remained inaccurate at weighing, causing incorrect car loading by up to 600 tons per train. This led to upset customers and phone calls about the missing weight.
Ready to Talk to Kemper About Your Material Processing and Handling Needs?
Have you reviewed our material processing and handling case studies and found a scenario that matches something you've gone through with your plant? Are you curious about how Kemper Equipment can help you? Get in touch with us today, and we can help you with all your material processing and handling needs.
Discuss Your Material Processing and Handling Needs